Making the connection: smooth is the goal
Capillary fittings (whether that’s the Thermo Scientific nanoViper Fingertight Fitting or Waters ZenFit Connection Technology) are designed to connect cleanly and smoothly. If something feels off during installation, trust that instinct - it's a reliable signal.
Here's the process:
Insert your capillary fitting into the nanoZero®, maintaining careful alignment so that the capillary fitting seal meets the conductive seal at the base of the nanoZero®.
Rotate the fitting one full turn using the black nut, then turn back a quarter turn. This is where the thread begins to engage. When correctly threaded, this should feel easy and smooth, with no grip or resistance.
If everything feels right, continue screwing in until the connection is finger tight.
A properly aligned connection converts rotational motion into linear motion; the two parts should glide into place. If you feel any resistance, friction, or anything that feels like a subtle grinding or vibration, stop and start over. Don't push through it. If you force the connection despite resistance, the thread may engage but the two faces may not seal fully against each other at the bottom, leaving a gap at the junction that can introduce dead volume and affect spray stability.
An important note on tightening
Do not use a torque tool in combination with the nanoZero®. It's a natural instinct to reach for precision equipment, but a torque tool risks overtightening, which can damage the nanoZero® fitting and affect column performance. Finger tight is the goal. How you achieve that goal differs slightly depending on your column type:
Aurora CSI & UNI columns: Hold the nanoZero® steady with a spanner and tighten your capillary fitting finger tight until you reach a firm stop - the point at which the fitting stops turning and significant additional force would be needed to continue.
Aurora XT & XS columns: Hold the nanoZero® steady with your fingers, tighten finger tight to a firm stop, then use the leverage of the column cassette to go an extra quarter turn to fully tighten.
Using a torque tool in combination with a nanoZero® - even once - can compromise your capillary line, sometimes without any visible damage.
Pro tip: use direct flow for equilibration and installation
When setting up or equilibrating your column, always use direct flow control rather than LC vendor-based equilibration scripts. Automated scripts from your LC system can create pressure fluctuations that increase the risk of backflow. These scripts have not been fully validated for use with Aurora columns, so using them could potentially affect column performance or stability by disrupting the column bed. Direct flow keeps you in control of exactly what the column experiences at every stage.
Note: Evosep systems are an exception. Recommend installing the column and starting isocratic flow at 200 nL/min. Once solvent reaches the emitter, turn on the voltage from the mass spectrometer. Run the system at isocratic flow until the back-pressure stabilises, then wait 5 minutes after the pressure has stabilised to begin running the first blank sample.
Removing your column: drop the pressure first
When it comes time to remove your column, the key step that's easy to skip is reducing the pressure first. Because of how Aurora Series® columns are built for maximum sensitivity, backflow is a real risk if you disconnect under pressure. If backflow occurs, residue can end up in your capillary fitting/nanoZero® connection, which creates the exact kind of occlusion you were checking for earlier.
The process:
Run 80% B for 5 minutes at operating flow rates
Reduce flow to 0.002 μL/min for 10 minutes, or until back pressure has stabilised below 10 bar
Set your MS system to standby mode
The column can now be removed from the source, and capillary line can be safely removed from the
nanoZero®
If you’re using an Evosep system, the process looks a bit different. This is because the Evosep system doesn’t allow direct control of solvent composition during idle flow, meaning a traditional ~80% ACN flush isn't possible in the same way as on conventional nanoLC systems. However, at the end of a standard method, the column is already exposed to relatively high organic conditions.
Here’s the recommended approach for Evosep systems:
Let the run finish (run a blank first if you'd like additional flushing)
Immediately stop the instrument after the run
Turn off the spray voltage and prevent idle flow (e.g., close HyStar)
Allow ~10–15 minutes for the column to slowly depressurise through the emitter
The key is to avoid idle flow starting, as this will shift the column back to more aqueous conditions. While this doesn’t fully replace a controlled high-organic flush, it’s the closest practical approach within the Evosep workflow.
If you frequently remove and reinstall columns, here's a tip to help reduce wear: rather than disconnecting the capillary fitting from the nanoZero® each time, leave it connected to the column and instead disconnect the capillary line from the UHPLC side. The connection at the column inlet is the more critical sealing interface, whereas the UHPLC-side connection is less dependent on a face-to-face seal and typically experiences less wear. Preserving the column-end connection can therefore help extend the life of the column. When storing the column, simply cap the open capillary fitting to keep it clean and protected.
For longer-term storage, we recommend placing 30μl of methanol in the nanoZero® before installing the shipping plug. For further instructions on removing your Aurora Series® column, see our Help Centre article 'Removal from a UHPLC'.
Troubleshooting spray instability due to capillary fitting: a practical sequence
If you're experiencing spray instability and suspect the capillary line may be contributing to the issue, work through the following steps before replacing anything.
Before inspecting, disconnect your capillary fitting from the nanoZero® following the removal steps above. Then complete the visual check outlined here: inspect the capillary line and fitting nose, looking for any signs of deformation, discolouration, or blockage (occlusion) covered. If available, use a magnifying glass to aid your inspection.
If there is any visible occlusion or discolouration of the capillary fitting, place both ends of your capillary fitting into an Eppendorf tube of methanol and sonicate it. This can clear occlusion and restore function without needing a new line.
After cleaning the capillary fitting, did your spray performance improve? If not, try step 3.
If you'd rather not replace the line just yet, or you're working with limited spare parts you can try to reverse the line. Unexpected, but surprisingly effective: disconnect the capillary line from the column and reverse the direction of the capillary line (i.e. column end into injection valve, injection valve end into column). Because the column-side end of your capillary fitting is more prone to seal face deformation over time - from repeated use or overtightening - the UHPLC-side end tends to be in better condition - just inspect that side as well to make sure before installing. Reversing the line puts a less deformed face at the critical interface, and it's a quick, no-cost first step.
After reversing the capillary line, did your spray performance improve? If not, try step 4.
If spray instability persists after trying all the steps above, replacing your capillary fitting is the next logical step. It rules out fitting degradation as a potential cause of spray instability and gives you a clean baseline.
After replacing the capillary, did your spray performance improve? If not, please use the Troubleshooting Guide to submit your information and connect with one of our specialists. We’re here to help.

As a consumable, capillary lines have no fixed lifespan or set number of uses; it varies depending on conditions and usage. It is best to keep a few spare transfer capillary lines in stock to support troubleshooting. Consider this part of the maintenance kit for your LC. Routine cleaning of your capillary line and column between sample projects (with a solution of 1:1:1:1, Acetonitrile:Methanol:Isopropanol:Water +0.1% Formic Acid) can keep sample-related build-up from forming in the capillary and on the column. If you already refresh your LC solvents every two weeks, folding cleaning injections into that same schedule is the most practical way to make it a consistent habit without disconnecting the capillary lines. If you're not experiencing any ongoing carryover concerns, cleaning at that cadence is generally sufficient.
If inspection or performance indicates signs of any signs of deformation or reduced performance, swapping it out is always a reasonable call. If you're working with an older instrument, it's also worth considering when the capillary line was last replaced. For capillary lines that have been in service for extended periods, installing a new one can often improve spray stability and overall performance.
After replacing the capillary, did your spray performance improve? If not, please use the Troubleshooting Guide to submit your information and connect with one of our specialists. We’re here to help.